PCS-Processor

AUTOMATED CONTINUOUS CAST POLYMER PROCESSING SYSTEM
The Gisco PCS-Series Continuous Polymer Concrete Processor is designed to process Sand, Crushed Stone, Crushed Limestone, Silicon Flour, Calcium Carbonate, Fly Ash, Light Weight Fillers, Pigments, Hydrated Alumina, Calcium Sulfate, Polyester Resin, Catalyst, Accelerator and Additives.

ENGINEERED TO PRODUCE A POLYMER CONCRETE PRODUCT
Dynamic Mixing and Dispensing Extruder
One Resin Metering System with Dynamic Heat Exchanger to stabilize curing process
One High Precision Catalyst & One High Precision Accelerator Metering System
Cleansing and Air Dry System
Dual Filler Aggregate Metering System
Filler Fluidizers with Frequency controlled Vibrators
Hoppers equipped with Minimum/Maximum level sensors to control the auto-aggregate loading process from floor level

PC BASE OPERATING and MONITORING SYSTEM:
Monitoring, metering and dispensing process: Displayed on the monitor are the Rpm’s of the extruder, catalyst and accelerator dispensing, output range of metered raw materials, catalyst and accelerator to resin percentage, colors to matrix percentage, total output per minute, faults and warning displays, temperature and condition of the entire process.

The above data can be transferred to a dedicated data base file. Standard 10 formulas (expandable)

MACHINE SYSTEM OPTIONS:
Operator Interface (per Specification)
Environmentally Friendly Water Base Cleansing System
Control Of Raw Materials Usage Analysis
Second Resin System with Heat Exchanger
Multiple Filler Metering Systems with Horizontal Blender
Multiple Base Color Metering Units. (1 to 12 Colors In One Base Frame or More)
Special Color Effects Additives Metering System
Remote Custom Process Control Console
Large Molds Handling Option Audio or Visual Warning System
Turntable, Moving Platform and Lifter For Entire Processor (per Specification)
RFID Molds Recognition System
Fiber Glass & Carbon Fiber Chopper metering systems
Epoxy formulations - per spec.
Polyurethane formulations - per spec.
Acrylic formulations - per spec